Seminar on modularisation and modular design – Efficiently designing scalable and modular product architectures
For years, the variety of variants in manufacturing companies has been increasing. This enormous variety of variants results in a high degree of complexity and associated costs. Successful complexity management and, in particular, modular product kits can reduce internal variant diversity without eliminating important configurations for the customer. In this seminar, you will learn how to develop a modular system for your company. The methodological approach will be illustrated with numerous practical examples and applied to your products in the workshop.
Further information

Agenda
| Time | Programme item |
|---|---|
| 10:00 | Begrüßung und Kennenlernen |
| 11:00 | Einführung in das Komplexitätsmanagement |
| 11:45 | Pause & Networking |
| 12:15 | Erster Schritt zum Baukasten: Markt- und Sortimentsanalyse zum Management der externen Vielfalt |
| 13:00 | Gemeinsames Mittagessen |
| 14:00 | Zweiter Schritt zum Baukasten: Produktstrukturierung zum Management der internen Vielfalt |
| 14:45 | Workshop Teil I: Markt- und Produktanalyse |
| 15:30 | Pause & Networking |
| 16:00 | Dritter Schritt zum Baukasten: Definition von Baukastenstandards |
| 16:45 | Workshop Teil II: Abgleich Markt- und Produktsicht |
| 17:30 | Ende der Veranstaltung |
| 19:00 | Gemeinsames Abendessen |
| Time | Programme item |
|---|---|
| 09:00 | Review des ersten Tages |
| 09:15 | Exkurs: Bewertung von Produktvarianten mittels Komplexitätskosten |
| 09:45 | Vierter Schritt zum Baukasten: Baukastenkonfiguration |
| 10:30 | Pause & Networking |
| 11:00 | Workshop Teil III: Baukastenstandards |
| 12:00 | Gemeinsames Mittagessen |
| 13:00 | Organisatorische Verankerung im Komplexitätsmanagement |
| 13:45 | Pause & Networking |
| 14:15 | Steuerung von Produktbaukästen |
| 15:30 | Wrap-up: "What to do on Monday" |
Event description
In this seminar, you will first learn about the basics and strategies of complexity management. The goal is to achieve the greatest possible external diversity of customer configurations with the least possible internal diversity of components and modules. The key to this is a modular design concept. You will learn four steps for developing a modular construction concept, starting with market and customer analysis as well as product and process analysis. After the two steps of the analysis phase, standards and the necessary variety of variants are defined based on this. Finally, the configuration logic is developed, which enables you to automatically assemble the modules of your products depending on the customer's selection. However, modular systems do not end with concept development. Therefore, the organisational anchoring of the modular strategy and the control of the modular system are also addressed. Our experts present success factors for modular design identified from practical examples, and in the workshop you will deepen what you have learned through direct application.
By participating in the seminar, you will learn...:
- the basics of complexity management
- the procedure for developing a modular concept
- how to systematically analyse the market and customer perspective
- how to analyse your existing products and processes
- which methods you can use to plan standards and variance
- how to transfer your concept into a configurator
- many practical examples
- how to successfully anchor and control your modular concept
Topic areas
- Product configuration & product architecture
- Variant diversity and management
- Modularisation
- Configuration
- Variant management
- Interface definition
Target group

Your contact

Frederike Hellwig
Mobil: +49 175 7138991
Frederike.Hellwig@complexity-academy.com
Experience
- Consultancy project for the integrated design of a modular product and production concept
- Consultancy project for the design and implementation of a PLM strategy and introduction of a modular system for a machine manufacturer
- Conducting assessments of the degree of maturity of digitalisation and sustainability in development and production
- Supervision of an industry working group in the field of market intelligence
- Conceptual design, planning and implementation of a certificate course on complexity management
